
Paralleling switchgear, Engineered to your plant, not pulled from a catalog
Multi-generator paralleling, utility synchronization, closed-transition transfer, and load share for healthcare, data centers, utilities, and prime-power plants. New build or phased retrofit. Works with any generator OEM.
- Generators in parallel
- 2 to 8+
- Sync and protection
- Utility-grade
- 480V through 15kV
- LV & MV
- Retrofits, plant stays powered
- Phased
Why Our Paralleling Is Different
Engineered to the plant, not configured from a menu.
- Engineered, not configured
Every paralleling switchgear lineup we build is engineered to the specific generator plant: number of sources, kW ratings, governor types, voltage class, utility interconnection, and operating modes. Not assembled from a configurator.
- Vendor-neutral generator support
We integrate with Caterpillar, Cummins, MTU, Kohler, Generac, Mitsubishi, and others. Open communication protocols throughout. No tie to a single generator OEM.
- Full sequence of operations
Dead-bus closing, synchronization, real and reactive load sharing, governor and AVR coordination, load shedding under fault, orderly transfer between utility and generators. Written, simulated, and commissioned.
- ControlCom Connect ready
Run hours, breaker operation counts, sync events, thermal trends, and anomaly detection on every generator and every breaker the day the gear is energized.
Operating Modes We Engineer For
Standby, prime, peak shaving, or base load.
- Emergency standby
Utility loss triggers dead-bus close on the first generator, synchronization of the rest, and orderly retransfer to utility on restoration. Compliant with NFPA 110 for essential electrical systems.
- Prime power
Generators carry the facility as the primary source. Utility is the backup or absent entirely. Continuous duty, load share, and lead-lag rotation for engine hour management.
- Peak shaving and demand limiting
Generators run during utility peak windows to keep demand below the tariff threshold. Closed-transition transfer eliminates the blink. Pays back through avoided demand charges and ratchet penalties.
- Base load and curtailment
Generators carry a defined portion of the load continuously, with the balance from utility. Includes utility curtailment programs where the facility is paid to shed or supply on signal.
Sequence of Operations
What actually happens when the lights blink.
Six stages, every one documented, simulated, and commissioned. This is the substance behind the words "paralleling switchgear."
- Source qualification
Stage 1
Each generator monitored for voltage, frequency, and phase rotation before it is allowed to close to the bus. Faulted or out-of-tolerance sources are blocked at the protection layer.
- Dead-bus closing
Stage 2
First generator to qualify on a dead bus closes immediately. Subsequent generators synchronize to the live bus. Anti-deadbus race logic prevents simultaneous closing.
- Sync check and close
Stage 3
Slip frequency, slip phase, and voltage match all within tolerance for the configured close window. Sync check relay supervises every paralleling breaker close, with hardwired backup to the controller.
- Load share and AVR coordination
Stage 4
Real load shared by governor droop or isochronous load share. Reactive load shared by AVR cross-current compensation or VAr/PF control. Adjustable bias for plant-specific tuning.
- Load shed and ride-through
Stage 5
Fast bus protection and underfrequency-based load shed protect the plant against fault or sudden load loss. Ride-through configured per generator and per priority load tier.
- Transfer and retransfer
Stage 6
Open or closed transition between utility and generators per the operating mode. Closed transition keeps the load energized during transfer. All transitions logged and time-stamped to the sequence-of-events recorder.
Two Paths
Build new, or modernize what you already have.
Build new
Custom-engineered paralleling switchgear lineup for greenfield plants or full replacement. Engineered around your generators, your utility interconnection, and your operating modes.
- PE-stamped engineering: single-line, schematics, sequence of operations, protection settings, layout
- Factory build with witnessed acceptance test on request, including paralleling simulation
- Field install and commissioning, hot or cold cutover
- Operator training, runbook, and as-built documentation handoff at energization
Retrofit existing
Modernize legacy paralleling switchgear and controls without replacing the structural lineup. Common path for facilities with 1990s-era gear that runs on obsolete or unsupported controllers.
- Replace obsolete paralleling controllers, sync check relays, and metering with modern equivalents
- Add closed-transition transfer, fast bus protection, and arc flash mitigation where retrofit-compatible
- IEEE C37.59 design verification for the retrofitted configuration
- Phased execution with documented bypass plan and revert path, so the plant stays powered
Specifications
The technical envelope.
- System voltage
- 208V, 480V, 600V (low voltage); 4.16kV, 13.8kV, up to 15kV class (medium voltage)
- Generators in parallel
- Typically 2 to 8, larger configurations engineered on request
- Standards (LV)
- UL 1558 metal-enclosed LV power circuit breaker switchgear, UL 1066 breakers
- Standards (MV)
- IEEE C37.20.2 metal-clad switchgear, IEEE C37.04 / C37.09 breakers
- Controls platform
- PLC-based (Allen-Bradley, Siemens, Schneider) with operator HMI and SCADA integration
- Sync supervision
- Sync check relay hardwired in series with controller logic; dual-supervision close
- Protection
- Microprocessor relays with generator differential, reverse power, loss of field, frequency, voltage, and bus protection
- Load share method
- Isochronous load share (CAN bus or analog) or droop with bias; configurable per application
- Transfer modes
- Open transition, closed transition (paralleled), or soft load / soft unload to utility
- Communications
- Modbus TCP, DNP3, IEC 61850, BACnet, OPC UA; generator OEM protocols (Modbus to most ECUs)
- Arc resistance
- Type 2B available where the application calls for it (IEEE C37.20.7)
How We Compare
Where we fit alongside the major paralleling vendors.
We are not trying to be the biggest. We are trying to be the right call for facilities that want serious engineering, no vendor lock-in, and the option to retrofit.
- vs Caterpillar / Cat Paralleling Switchgear
Cat is a generator OEM that sells paralleling switchgear largely as a captive accessory. We are an independent power systems engineering firm: we integrate with Cat generators, Cummins, MTU, Kohler, Generac, and others through open protocols, with no tie to one OEM's service contract.
- vs ASCO / Russelectric / Kohler Paralleling
These are good products. The difference is delivery model and lock-in. We deliver a vendor-neutral, fully documented system that your team, any qualified third party, or we can service. No proprietary platform required to make changes.
- vs Eaton / ABB / Schneider Paralleling
The major OEMs build excellent gear, on long lead times, configured from a catalog. We engineer to the specific plant on shorter timelines, with retrofit as a real option, and without locking the facility into one vendor's ecosystem.
How It Works
From plant review to commissioning in four steps.
- 01
Plant review
On-site walkdown for retrofits, or generator specs, utility interconnection, and operating-mode review for new construction. By a power systems engineer.
- 02
Engineering package
PE-stamped single-line, sequence of operations, protection settings, control logic, communications architecture, and witness-test plan.
- 03
Factory build or in-place retrofit
Listed assembly built and tested in our shop, or phased retrofit on the energized plant, with power maintained throughout. Documented sequence the whole way.
- 04
Commission, train, monitor
Full functional and paralleling tests, operator training, runbook handoff, and ControlCom Connect activation at energization.
In the Field
What a finished paralleling switchgear plant looks like.
Multi-generator paralleling switchgear lineup with operator HMI, sync check section, paralleling controller, and the generators visible through the door
1920 × 1080 (16:9)
Who It Is For
Built for plants that have to stay up.
Healthcare
Hospital essential electrical systems with multi-generator paralleling, life-safety branch isolation, and NFPA 110 compliance.
Data Centers
Tier III and IV plants with N+1 or 2N generator schemes, closed-transition transfer, and concurrent maintainability through the paralleling bus.
Utilities & Generation
Base-load operation, peak shaving, curtailment programs, and prime-power generation. Multi-engine plants up to 8+ generators.
Water & Wastewater
Continuous-process facilities with prime-power or standby paralleling plants. EPA compliance protected through the work.
Related
Deeper reading and adjacent work.
- 01
Low voltage switchgear
The 208V to 600V UL 1558 platform the LV paralleling lineups are built on.
- 02
Arc resistant switchgear
IEEE C37.20.7 Type 2B lineups, often specified for multi-generator paralleling.
- 03
Custom switchgear
Engineered to your single-line, fault current, and operating modes.
- 04
Paralleling switchgear retrofit
Phased modernization of existing paralleling switchgear and controls, with the plant kept powered.
- 05
What is paralleling switchgear?
The deeper guide: theory, applications, and standards.
- 06
Switchgear retrofit guide
Standards (IEEE C37.59), lifespan, arc flash, and when retrofit is the right call.
Common Questions
Answers from our engineering team.
Talk to a Power Systems Engineer
Tell us about the plant: generator count and ratings, voltage class, utility interconnection, and operating modes. We will get back within 24 hours.
- Reviewed by a power systems engineer, not a salesperson
- New build or phased retrofit, whichever fits
- Works with any generator OEM: Cat, Cummins, MTU, Kohler, Generac, others
- Vendor-neutral, fully documented, ControlCom Connect ready
Tell us about your paralleling plant
Number of generators, kW ratings, voltage, utility interconnection, and the operating modes you need.