
Multi-generator paralleling, utility synchronization, closed-transition transfer, and load share for healthcare, data centers, utilities, and prime-power plants. New build or zero-downtime retrofit. Works with any generator OEM.
Why Our Paralleling Is Different
Every paralleling switchgear lineup we build is engineered to the specific generator plant: number of sources, kW ratings, governor types, voltage class, utility interconnection, and operating modes. Not assembled from a configurator.
We integrate with Caterpillar, Cummins, MTU, Kohler, Generac, Mitsubishi, and others. Open communication protocols throughout. No tie to a single generator OEM.
Dead-bus closing, synchronization, real and reactive load sharing, governor and AVR coordination, load shedding under fault, orderly transfer between utility and generators. Written, simulated, and commissioned.
Run hours, breaker operation counts, sync events, thermal trends, and anomaly detection on every generator and every breaker the day the gear is energized.
Operating Modes We Engineer For
Utility loss triggers dead-bus close on the first generator, synchronization of the rest, and orderly retransfer to utility on restoration. Compliant with NFPA 110 for essential electrical systems.
Generators carry the facility as the primary source. Utility is the backup or absent entirely. Continuous duty, load share, and lead-lag rotation for engine hour management.
Generators run during utility peak windows to keep demand below the tariff threshold. Closed-transition transfer eliminates the blink. Pays back through avoided demand charges and ratchet penalties.
Generators carry a defined portion of the load continuously, with the balance from utility. Includes utility curtailment programs where the facility is paid to shed or supply on signal.
Sequence of Operations
Six stages, every one documented, simulated, and commissioned. This is the substance behind the words "paralleling switchgear."
Stage 1
Each generator monitored for voltage, frequency, and phase rotation before it is allowed to close to the bus. Faulted or out-of-tolerance sources are blocked at the protection layer.
Stage 2
First generator to qualify on a dead bus closes immediately. Subsequent generators synchronize to the live bus. Anti-deadbus race logic prevents simultaneous closing.
Stage 3
Slip frequency, slip phase, and voltage match all within tolerance for the configured close window. Sync check relay supervises every paralleling breaker close, with hardwired backup to the controller.
Stage 4
Real load shared by governor droop or isochronous load share. Reactive load shared by AVR cross-current compensation or VAr/PF control. Adjustable bias for plant-specific tuning.
Stage 5
Fast bus protection and underfrequency-based load shed protect the plant against fault or sudden load loss. Ride-through configured per generator and per priority load tier.
Stage 6
Open or closed transition between utility and generators per the operating mode. Closed transition keeps the load energized during transfer. All transitions logged and time-stamped to the sequence-of-events recorder.
Two Paths
Custom-engineered paralleling switchgear lineup for greenfield plants or full replacement. Engineered around your generators, your utility interconnection, and your operating modes.
Modernize legacy paralleling switchgear and controls without replacing the structural lineup. Common path for facilities with 1990s-era gear that runs on obsolete or unsupported controllers.
Specifications
How We Compare
We are not trying to be the biggest. We are trying to be the right call for facilities that want serious engineering, no vendor lock-in, and the option to retrofit.
Cat is a generator OEM that sells paralleling switchgear largely as a captive accessory. We are an independent power systems engineering firm: we integrate with Cat generators, Cummins, MTU, Kohler, Generac, and others through open protocols, with no tie to one OEM's service contract.
These are good products. The difference is delivery model and lock-in. We deliver a vendor-neutral, fully documented system that your team, any qualified third party, or we can service. No proprietary platform required to make changes.
The major OEMs build excellent gear, on long lead times, configured from a catalog. We engineer to the specific plant on shorter timelines, with retrofit as a real option, and without locking the facility into one vendor's ecosystem.
How It Works
On-site walkdown for retrofits, or generator specs, utility interconnection, and operating-mode review for new construction. By a power systems engineer.
PE-stamped single-line, sequence of operations, protection settings, control logic, communications architecture, and witness-test plan.
Listed assembly built and tested in our shop, or phased zero-downtime retrofit on the energized plant. Documented sequence the whole way.
Full functional and paralleling tests, operator training, runbook handoff, and ControlCom Connect activation at energization.
In the Field
Multi-generator paralleling switchgear lineup with operator HMI, sync check section, paralleling controller, and the generators visible through the door
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Who It Is For
Hospital essential electrical systems with multi-generator paralleling, life-safety branch isolation, and NFPA 110 compliance.
Tier III and IV plants with N+1 or 2N generator schemes, closed-transition transfer, and concurrent maintainability through the paralleling bus.
Base-load operation, peak shaving, curtailment programs, and prime-power generation. Multi-engine plants up to 8+ generators.
Continuous-process facilities with prime-power or standby paralleling plants. EPA compliance protected through the work.
Related
The 208V to 600V UL 1558 platform the LV paralleling lineups are built on.
IEEE C37.20.7 Type 2B lineups, often specified for multi-generator paralleling.
Engineered to your single-line, fault current, and operating modes.
Zero-downtime modernization of existing paralleling switchgear and controls.
The deeper guide: theory, applications, and standards.
Standards (IEEE C37.59), lifespan, arc flash, and when retrofit is the right call.
Common Questions
Tell us about the plant: generator count and ratings, voltage class, utility interconnection, and operating modes. We will get back within 24 hours.
Number of generators, kW ratings, voltage, utility interconnection, and the operating modes you need.